Product Description
Monofilament Yarn Making Machine
Featured with latest mechanism the Monofilament Yarn Spinning Machine uses nylon PET and polypropylene as its raw materials to produce yarns These types of yarns are required to weave fishing net rope and single monofilament net With having high production capacity this precisely developed spinning machine adopts cutting edge PLC controlled automatic controlling system The electronic interlocking facility of this machine helps it to avert any possible mechanical damage Notable for its heavy duty design this machine is appreciated for its long working life We are an eminent manufacturer and exporter of standard grade Monofilament Spinning Machine
Features
- The offered spinning equipment is easy to operate and maintain
- It uses specially developed spinning beam to reduce its energy usage
- Long working life
- Trouble free operation
This spinning machine is utilized to make coarse denier industrial yarn from polypropylene polyester and nylon which is mainly used to fishing nets ropes high density fabric scarf wedding dresses mask shoulder pads blackout cloth etc
The main features
- Screw is reinforced
- A new energy efficient spinning bean is utilized which is much more energy saving than regular spinning beam
- Melt stays not very long time inside the spin beam
- The spinnerets with a large board high flow and high pressure spinning pump
- Unique water cooling device makes the spun filaments featured by a low degree of orientation that with out crystallization structure and good tensile properties
- Efficient receiver reducing equipment investment costs
Technical Parameters
|
Item
|
Unit
|
Parameters
|
|
Density
|
Denier
|
15200
|
|
Spinning speed
|
mmin
|
200500
|
|
No of mono filament
|
|
60120
|
|
No Of filament
|
mm
|
1060
|
|
Diameter of screw
|
mm
|
80150
|
|
Diameter of draft godet
|
mm
|
300
|
|
No Spindles
|
|
120
|
|
Capacity per position for 1000D
|
Td
|
19T 26T 38T
|
Advanced Spinning TechnologyEquipped with a computerized Human Machine Interface and AC servo-driven main drive, this monofilament spinning machine delivers excellent control over yarn production. Programmable settings and an automatic winder streamline operations while ensuring high-quality output. Precise independent heating zones enhance polymer processing and spinning versatility.
Flexible and Efficient ProductionThis system handles 4 to 24 ends with filament speeds up to 350 m/min, suitable for various polymers including PP, Nylon, PET, and PA. Its flexible configuration meets diverse yarn count and strength requirements. Multiple safety features and a low noise level below 80 dB make it a reliable and operator-friendly solution.
Durable and Safe DesignThe machine's all-stainless-steel construction guarantees long-term durability in industrial environments. With features like overload protection, emergency stop, and thermal cut-off, it prioritizes operational safety. The air-cooling mechanism ensures consistent performance and energy efficiency, while the stable build supports continuous production cycles.
FAQ's of Monofilament Yarn Spinning Machine:
Q: How does the Monofilament Yarn Spinning Machine work?
A: This spinning machine utilizes a monofilament spinning process in which raw polymer materials like PP, Nylon, PET, or PA are melted and extruded through spinnerets. The yarn is then solidified with air cooling, drawn to precise diameters, and taken up by an automatic winder. All functions are monitored and controlled via a touchscreen Human Machine Interface.
Q: What materials can be processed with this machine?
A: The machine is designed for producing monofilament yarn from polypropylene (PP), nylon, polyester (PET), and polyamide (PA). Its robust configuration and adjustable settings allow for efficient processing of these widely used polymers in various industrial applications.
Q: When should I perform routine maintenance on the machine?
A: Routine maintenance should be carried out according to the manufacturer's guidelines, generally after every production cycle or at set hourly intervals. Regular inspections of the heating zones, winder, drive system, and safety features help ensure trouble-free operation and prolonged machine life.
Q: Where can this spinning machine be installed?
A: It is suitable for installation in industrial manufacturing environments, such as textile mills or specialty yarn production facilities. Ensure the site has a stable power supply (380V/415V, 3 Phase, 50 Hz) and access to compressed air, as specified in the pre-installation requirements.
Q: What is the process for setting up this machine for production?
A: Setup involves connecting the machine to a stable power source and compressed air line, configuring the operator panel with desired parameters, and ensuring all safety features are active. The touchscreen allows for easy program selection, while automated controls minimize manual intervention.
Q: How does using this machine benefit yarn production?
A: This machine offers high efficiency, consistent yarn quality, and minimized operator workload thanks to its automatic and programmable functions. Safety features protect both the machine and personnel, while the flexible design accommodates different filament counts and polymer types.
Q: What is the typical noise level and how does it impact the working environment?
A: The noise level of this machine remains below 80 dB, ensuring a comfortable and safe working environment for operators. This makes it suitable for continuous operation without causing excessive noise pollution in the workplace.